FA Products

Decapsulation fixturing and sample preparation system

Why buy gaskets when you can make them?

NanoMill is designed to make gaskets and related fixtures for use with RKD, Nisene and NSC Dual Acid Decapsulators

NanoMill can also perform mechanical decapsulation, including the removal of heat spreaders prior to decap.

NanoMill provides an easy to use solution for "quick turn" decapsulator tooling and device preparation.

Control is via a GUI touch pad interface that enables the operator to select the desired function and enter key device measurements.

There is no need to know anything about machining or "G Code" to operate NanoMill. To make a gasket design to be cut, and to input key measurements of the device to be decapsulated.

Both simple definition gaskets as well as pocket gaskets (monolithic) that are used to positively locate a small package can be made

Nanomill Decapsulation Fixturing and Sample Preparation System

Unique Gasket Fixture Holder that permits removal of part being machined for examination, cleaning, etc. No device re-alignment is required

Nanomill Decapsulation Fixturing and Sample Preparation System

Additional gasket types can be made that allow easy decapsulation of other plastic encapsulated devices including QFN, PBGA and BGA devices.

NanoMill comes complete with everything you need to get started.

The "sub7" AFLAS gasket materials come precut to correct diameters and is supplied with an adhesive backing.

For use, the protective paper is removed from the back of the gasket blank which is then placed on the Holding Fixture. The Holding Fixture is inserted into the Fixture Clamp and the gasket is ready to machine.

For a definition gasket the cavity dimensions are set in software, and the operation run. To make a Pocket Gasket, the cavity size, package size, die offset from the pocket center, and the desired pocket depth are entered.

Gasket blanks are available in 1 inch and 1,3/8 inch diameters and in 0.062 and 0.094 thickness.

  • Fast, easy set up, including alignment
  • Simple operator interface with full process programmability
  • Eliminates gasket purchasing lead times
  • Makes any gasket required for acid decapsulation
  • Removes heat spreaders and heat slugs
  • Easy and fast mechanical decapsulation
  • Available and inexpensive tooling
  • Small Footprint - takes minimal bench space

Specifications

Machine size 205 mm high, 330 mm wide, 230 mm deep
Weight 10 Kg
Power requirements 90 to 250 VAC 49 to 61 Hertz at 4 amps maximum
X axis travel 38 mm
Y axis travel 38 mm
Z axis travel 38 mm
Maximum speed 250 mm/minute
Resolution 6 microns in X and Y
Positional Accuracy +/-5 microns per millimeter of travel
Spindle axis accuracy +/-1.0 milliradians normal to fixture plane
Z axis repeatability +/-10 microns without re-zero
Maximum spindle speed 7,000 RPM
Tool holder Special 3.18 mm (0.125 inch) shank tool holder
Tool Preset Height 17.5 mm

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